Plastisol Formulation & Toll Blending

Plastico Industries is the trusted R&D and chemical manufacturing partner to North America’s most demanding industrial OEMs, automotive tier-suppliers, and product developers. 

 

We do not just mix materials. We engineer outcomes. Combining deep polymer science with high-capacity compounding, we bring your specifications to life.

 

Custom PVC Plastisol Formulation

We design high-performance liquid plastisols formulated to the exact physical, mechanical, and regulatory demands of your application.

 

Hardness

20 Shore OO to 95 Shore A.

From ultra-soft elastomers to high-strength structural components. We precision-engineer material hardness across the complete durometer scale.

Viscosity

Made for your process.

We customize flow profiles, yield values, and shear-thinning properties to integrate perfectly with your existing machinery, curing ovens, and line speeds.

Colour

Visual consistency batch after batch.

Popular colours include black, red, blue, green, and yellow. We can also match and manufacture custom pigments in-house.

Surface Texture

Blend in or get noticed.

Choose from high-gloss brilliance, clean matte finishes, and/or textures designed to improve grip and durability.

Chemical Resistance

Defy chemical degradation.

Our formulations are engineered to withstand prolonged exposure to harsh acids, alkaline environments, industrial solvents, and aggressive oils.

UV Resistance

Made for the outdoors.

Prevent oxidation, chalking, and premature aging. We integrate advanced UV stabilizers and antioxidants to ensure your coatings survive the outdoors.

Mildew Resistance

Clean by design.

We compound antimicrobial agents directly into the vinyl matrix for high-moisture and outdoor applications.

Flame Retardancy

Built for safety.

We engineer custom flame-retardant properties designed to suppress heat release, reduce smoke, and extinguish quickly.

Tensile Strength

 

Avoid cracking and premature failures.

We select resins and plasticizers designed to provide lasting tensile strength and elasticity.

Dielectric Strength

 

High-voltage insulation.

Building heavy-duty electrical resistance directly into your coatings to insulate components and protect operators.

Low Temperature

Built to survive subzero.

Standard vinyl can crack in severe cold. We engineer low-temperature flexibility, keeping your products supple and strong in freezing conditions.

Elongation

Flexible under pressure.

Plastisol designed to stretch, flex, and deform under tension without cracking, splitting, or losing their elastic memory.

 

Water Repelling

Total moisture defence.

For buoys, boat bumpers, and other marine applications, we add water-repelling hydrophobic agents to prevent moisture damage.

 

Regulatory Compliance

Formulated for complete confidence.

Don't let changing compliance rules compromise your product. Our custom liquid PVC formulations align with your industry's safety guidelines from day one.

Have a Unique Performance Target?

Our team works as an extension of your own. We’re ready to design your next plastisol or coating system from the ground up.

Adhesion Primers. Bonded for Good.

 

We formulate and manufacture high-adhesion plastisol primers in-house. Applied before the vinyl topcoat, our primers build an active molecular anchor directly on challenging substrates, including metal, glass, and technical fabrics. During the thermal curing cycle, the primer and vinyl topcoat fuse into a single, cohesive barrier.

Toll Blending & Contract Compounding

 

Your formulas are made here.

Localize your Canadian supply chain without the overhead of building new physical manufacturing space. Plastico Industries provides plastisol toll blending and contract compounding services with ironclad intellectual property protection.

 

  • Domestic Speed. Deliver rapid, domestic turnaround times to your Canadian customers while bypassing border and shipping delays.

  • No Capital Expense. Expands your market reach while entirely bypassing the need for capital expenditure.

  • Total Scalability. Compound everything from initial trial runs to major, continuous commercial outputs.

Partner with a Proven Plastisol Authority

Bring us your toughest material challenge. We’ll solve it together.

  • Stock formulations: Ready to ship in 5 business days. 

  • Custom R&D: Purpose-built solutions to meet your requirements.